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Monoblock 3 In 1 Pet Bottle Filling Machine Automatic Washing Filling Capping Machine

Suzhou Ellison Packing Machinery CO., LTD

Monoblock 3 In 1 Pet Bottle Filling Machine Automatic Washing Filling Capping Machine

Brand Name : Ellison

Model Number : RCGF 8-8-3 / 12-12-4 / 24-24-8 / 32-32-10

Certification : CE/ BV / ISO

Place of Origin : Jiangsu, China

MOQ : 1 set

Price : Negotiated

Payment Terms : T/T, L/C, Western Union, MoneyGram

Supply Ability : 7 sets per month

Delivery Time : 50 working days

Packaging Details : Standard export wooden case or pallet package

Processing type : Bottle juice filling machine

Machine structure : 24 head 3 in 1 filling machine

Voltage : 208-415V 3 phase 50-60HZ

Filling range : Nornally 330ml-2000ml / Customize

Pumps : CNP (Nanfang) pump

Motor : SEW / ABB / Domestic motor

Application : Beverage, food, chemical industry

Spare part : 1 year or 2 years

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Monoblock 3 in 1 Pet Water Bottling Machine Automatic Washing Filling Capping Machine​

Basic information

Power: 5KW

Model Number: CGF 12-12-4 / 18-18-6 / 24-24-8

Lead Time:

Quantity(Sets) 1 - 1 >1
Est. Time(days) 45 Negotiable

Customization:

Customized logo (Min. Order: 1 Sets)
Customized packaging (Min. Order: 1 Sets)
Graphic customization (Min. Order: 1 Sets)
Packaging & Delivery

Packaging Details: Wooden case packaging

Port: Shanghai port

Lead Time :

Quantity(Sets) 1 - 1 >1
Est. Time(days) 45 To be negotiated

Pre-Sales Service

A. Inquiry and consulting support.

B. Supply all information you required.

C. View our Factory.

After-Sales Service

A. Engineers are arranged to install machines and train workers

B. Gift a large number of accessories

Package

1, We will help to pack the machines with standard export wooden case package or the wooden pallet;
2, We will help to order the containers from the shipping forwarder;
3, We will help to load the containers;
4, We will deliver containers to loading port;
5, We will send all the shipping documents to client;

Quick detail

1, Air filter There is filter screen installed on the air blower. It will help to purify air to blow bottles;
2, Washing tube All the washing tubes are changed to stainless steel 304 or 316 intead of plastic tubes;
3, Arm controller The arm controller will easy to operate the machine for workers;
4, Electric control box Stainless steel control cabinet. All the electric parts well-known brand;
5, Lubrication system All the machines will have the central lubrication system which will connect to each bearing sets on the machine;
6, Online cap washing tunnel The online washing tunnel will be supplied for the filling machine basing on the processing requirement. The washing steps will be customize basing on the requirement;
7, Machine frame All the fame is stainless steel 304 or 316, the thickness is 1.5-2mmm;

Complete solution of juice / water production line 2000BPH – 20000BPH

PH≥4.6

Drinking water

Mineral Shape Filling volume Filling level (mm) Neck type
PET bottle Round or square bottle 100-2000ml Distance from bottle neck Basing on the real sample
Bottle type Diameter ≤ 105mm; height ≤ 335mm

Changeovers will be needed if having different bottle;

Regarding the bottle in square shape, the bottle separating system will be needed;

Labeling manner Packing system Palletizing system
Package Format

Hot glue OPP

PVC shrink label

Full label / Half label

Manual type / Auto type

Manual

Film shrinker

Wrap around

Packer

Robert packing

Machine

1*2

2*3

3*4

4*6

3*5

Manual

Low position gantry

Palletizer

Robert Palletizer

High position gantry

Palletizer

Single arm palletizer

Manual palletizer

Working environment Temperature: 10-40 degrees Celsius; Humidity: No dew
Power supply 380V 3phase 50HZ / Customize

Video links for download: https://www.youtube.com/channel/UCKqb8HWZeEx8OUZjEjJPlfg

Facebook: https://www.facebook.com/chuenchenmachinery/

Description

Bottle water filling machine is full-automatic multiple-function washing, filling, capping unit. It is used in washing, filling, capping all kinds of non-gas drink, such as vinegar, wine, mineral water, pure water.


It adopts bottle neck holding transmission technology to realize fully automatic rinsing, filling, capping, which makes changing different size bottles very easy. Most of elements of the electric system employ famous brand products.

The machine parts contact with the liquid are made of high quality stainless steel. They obtain the advantages of good abrasive resistance, high stability, low failure rate, etc. The quality of the equipment can reach the international advanced level and gained good reputation among our clients.

Discharge starwheel

Nylon starwheel and conveyor belt work together to discharge bottles.

Equipped with bottle jam protection device.

Discharge Conveyor

Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.

Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.

Characteristics for juice filling machine

1) The complete drinking water plant has suspending bottle-neck clamping design make the bottle stable during the high-speed moving conditions. By changing a few parts, it can meet the need of production of different types of bottles easily.

2) The new generation of stainless steel grab is adopted and the grabs have no contact with the area above the bottle"s screw thread. Nozzles in the grab can guarantee the complete wash of the interior of the bottle.

3) The advanced gravity filling technology used in this machine makes the filling quick, steady and accurate.

4) Magnetic torque is used for screw capping, and the power of screw capping can be adjusted steplessly. Capping is reliable and do no harm to the caps.

5) It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing.

6) There is no need to adjust the height of equipment through neck holding tech for bottle transportation.And what is only to change some spare parts.

7) High speed filling line is of clamp transferring technology.Bottle shapes are more varied, and the working table inside the machine is more laconic.

8) By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.

Technical parameters

Model RCGF8-8-3 RCGF12-12-4 RCGF16-16-5 RCGF18-18-6 RCGF24-24-8

Capacity

500ml

2000 3000-4000 4000-6000 6000-8000 8000-12000
Bottle type Round or square PET bottle
Bottle diameter 50-115 mm
Bottle height 160-320 mm
Air consumption 0.3-0.7Mpa
Air pressure 5-8bar
Washing medium Aseptic water
Pressure of washing >0.06Mpa <=0.2Mpa
Power (kw) 3 4.4 4.4 4.4 5.2
Weight (kg) 3000 3200 4000 4500 6500

Model RCGF32-32-10 RCGF40-40-12 RCGF50-50-12 RCGF60-60-15

Capacity

500ml

13000-15000 16000-18000 20000-24000 25000
Bottle type PET Circular or square
Bottle diameter 50-115 mm
Bottle height 160-320 mm
Air consumption 0.3-0.7 Mpa
Air pressure 5-8bar
Washing medium Aseptic water
Pressure of washing >0.06Mpa <=0.2Mpa
Power (kw) 6.2 7.8 10 13
Weight (kg) 7500 8500 9000 9500

Configurations

Name Brand Origin
Transducer Siemens Germany
Touch screen Siemens
PLC Siemens
Stabilized voltage supply Schneider France
Contactor Schneider
Approach switch Schneider
Air switch Schneider
Light sensor Autonics Korea
Motor ABB Swiss

Complete production line

1, PET bottle blow molding machine

It is a kind of equipment which can make plastic granules into hollow containers by blow
molding process. It is mainly used in beverage and food industry.

Features


1). Stable performance with advanced PLC.
2). Automatic preform conveyer to save human cost.
3). Preform self-rotation and infrared pre-heater revolution assure the even distribution of heat, which improve the bottle shaping rate, increase the production.
4). High adjusting performance to enable preheat the preforms perfectly by adjust the voltage control area in the PLC, which could adjust the temperature of the infrared lights in the pre-heater, and keep the proper temperature and humidity invariable.
5). High safeties with security automatic-locking device in each mechanical action, which will make the production into a perfect safe environment, in case of the breakdown in certain procedure.
6). Introduce the FESTO air cylinder to avoid contamination and noise.
7). Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
8). Strong clamping force with high pressure and double crank links to lock the mould.
9). Two ways of operating: automatic and manual.
10). Low cost,high efficiency,easy operation and maintenance etc, profited from the fully automatic technological process.
12). Ideal cooling system make the finished bottles without any flaws.

2, Water treatment system

Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Grundfos pump.

Silica sand filter: as a filter medium can effectively intercept and remove suspended matter, organic matter and some heavy metal ions in water under certain pressure, thus reducing the turbidity of water.

Active carbon filter: can filter chlorine content in water: <0.1PPM,It can also reduce turbidity, chroma of water, purify water quality.

Sodium ion exchanger (softener): is used to remove calcium and magnesium ions from water, thus obtaining softened water.

Precision filter: adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life.

Reverse osmosis: is composed of reverse osmosis membrane (RO), high pressure pump and washing system,It can intercept substances larger than 0.0001 micron. and allow water molecules to pass through.

UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp.

Ozone: It is a strong oxidant, which can quickly kill bacteria in water and air at a certain concentration.

Finished water tank: is used to store filtered pure water, which is connected with filling machine for application.

Different water sources with different equipment configurations. We will jointly choose the most suitable water treatment system for you.

3, Automatic sleeve labeling machine

1. Shrink Labeling Machine For Sleeve adpots PLC programmable controller,imported servo motor,servo driver, frequency converter and transducer.
2. Shrink Labeling Machine For Sleeve adopts the positioning module to ensure the casting label precise,rapid and stable.
3. Our Shrink Labeling Machine For Sleeve not only has a highly precise position for casting label, but also withstand the perfect shape of the bottle after shrinkage.

4, Automatic shrink wrapping packing machine


Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.

Video for ref

1, Juice canning machine

Aluminum can juice canning line (taken from client's factory) https://youtu.be/TvCi4x2N7Y0
https://youtu.be/7okjRdfjHrM
Pineapple juice canning and sealing machine https://youtu.be/MwNycNVfsTA
Ananas juice canning sealing machine (taken from client's factory) https://youtu.be/nJ8fPhJZVho
Turn key aluminum can juice production line with nitrogen injection system (taken from client's factory) https://youtu.be/E1MPsvhKFIA
Small scale aluminum can juice filling sealing machine https://youtu.be/0W8mFH0tXd0
Hydrogen water can filling sealing machine / Canning line 1 https://youtu.be/DLOAQYXosSk
Hydrogen water can filling sealing machine / Canning line 2 https://youtu.be/s5ytm9rvd7w
12-4 juce canning sealing labeling machine https://youtu.be/Trs5UHCqWgQ
Automacit Juice canning sealing machine https://youtu.be/8pVeT7UfTNo
Papaya juice canning sealing machine for whole production line (taken from client's factory) https://youtu.be/rr4bQO2NuI0
Complete solution of can beverage production filling sealing packing line https://youtu.be/Klp5aA1D-P8
500CPH hydrogen water canning machine https://youtu.be/QLw_kEnsOuQ

2, Juice plastic bottle filling machine

Tea drink filling machine (taken from client's factory) https://youtu.be/IRpCEbpCLow
Juice filling line https://youtu.be/Y1VIffyBvn8
18 head plastic bottle juice washing filling capping machine https://youtu.be/9B6KEx39t60
18-18-6 water and juice filling labeling packing machine https://youtu.be/NVJle4f8i18
3 in 1 rice wine plastic bottle washing filling capping machine https://youtu.be/zKy6Awtd9D4
Juice hot filling capping machine for domestic client (taken from client's factory) https://youtu.be/rCkoXJvCBI4
Pulp juice hot filling capping machine / water filling line https://youtu.be/8JLN44JnJVk
330ml-1500ml juice bottle filling machine 3 in 1 bottling machine 1 https://youtu.be/mLah31LK3W8
330ml-1500ml juice bottle filling machine 3 in 1 bottling machine 2 https://youtu.be/P7d0VCUC6W0
4 in 1 washing filling capping machine for customiz juice (taken from client's factory) https://youtu.be/UM514u8k8DA
330ml-1500ml juice bottle filling machine 3 in 1 bottling machine 3 https://youtu.be/GCwSbRSy8Z8
Automatic milk drink filling capping machine https://youtu.be/K3rnuJTsnpY
Ultra clean juice filling line for plastic bottle (taken from client's factory) https://youtu.be/ycz0hqjyvDA
Tea drink bottling filling machine (taken from client's factory) https://youtu.be/cc7BM_SrxiQ
Rice wine filling machine / pulp juice filling machine (taken from client's factory) https://youtu.be/N4P4rtBttAY

3, Juice glass bottle filling machine

Flavor milk beverage filling capping machine for glass bottle (taken from client's factory) https://youtu.be/I6FnmWdh1KQ
1L glass bottle juice filling-packing line (taken from client's factory) https://youtu.be/E7u3OGgnRCY
330ml Glass bottle bean milk drink filling machine 32 head https://youtu.be/sVcDiG2DLGo
10000BPH Glass bottle filling machine (hot juice filling machine) https://youtu.be/aI-r9Wymlzw
8 head juice filling machine with twist off cap https://youtu.be/xmb8fmcyaRs
1L glass bottle mango juice filling capping machine https://youtu.be/5vbqAgupR1w
Glass bottle twist off cap juice hot filling capping machine https://youtu.be/pCpBr0605yk
Fresh juice glass bottling capping machine (taken from Client's factory) https://youtu.be/hio_2X6TFZY
1L square glass bottle juice bottling filling equipment (taken from client's factory) https://youtu.be/FH9z-OcxnKc
4 in 1 Glass bottle juice filling capping machine with twist off cap https://youtu.be/4NS9H-mXt7U
Glass bottle juice filling machine with aluminum screw cap https://youtu.be/Gn5MeL09OWs

More photos for ref

Monoblock 3 In 1 Pet Bottle Filling Machine Automatic Washing Filling Capping MachineMonoblock 3 In 1 Pet Bottle Filling Machine Automatic Washing Filling Capping Machine

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Mob (whatsapp/wechat): 0086 13584426100

Email: sunpiu2012@gmail.com

Skype: vickiesunqiu


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